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    Stick Welding

    Stick welding, also known as Shielded Metal Arc Welding (SMAW), is a popular welding process that has been in use for over a century. This type of welding involves melting metal using an electric arc, which is created between the base metal and a consumable electrode. In this blog post, we will explore the process of stick welding, its advantages, and how to use it for welding thicker metals, stainless steel, and other materials.

    Stick Welding Process:

    The stick welding process involves creating an electric arc between the base metal and the electrode. The electrode, which is a metal rod covered in a flux coating, serves two purposes. Firstly, it provides filler metal to the weld pool, and secondly, it creates a protective gas shield around the weld area, preventing the weld metal from being contaminated.

    During the welding process, the arc length is a crucial factor that determines the quality of the weld. The arc length refers to the distance between the tip of the electrode and the base metal. If the arc length is too short, the electrode will stick to the base metal, and if it is too long, the arc will become unstable, resulting in a poor-quality weld.

    Advantages of Stick Welding:

    Stick welding is a versatile process that can be used to weld a wide range of materials, including thicker metals, stainless steel, and cast iron. The equipment required for stick welding is relatively inexpensive and portable, making it an ideal choice for field welding or outdoor projects. Moreover, stick welding is a manual process, and it does not require a shielding gas, making it an excellent option for welding in windy or drafty environments.

    The electrode used for stick welding is available in various types, depending on the type of weld required. For example, some electrodes are designed for welding thicker metals, while others are better suited for welding stainless steel. Additionally, depending on the electrode used, stick welding can be used for a wide range of welding applications, including repair work, fabrication, and construction.

    Using Stick Welding for Thicker Metals and Stainless Steel:

    Stick welding is an excellent option for welding thicker metals and stainless steel. To achieve a high-quality weld, it is essential to select the correct electrode and adjust the amperage of the power source accordingly. When welding thicker metals, a higher amperage setting is required, whereas for stainless steel, a lower amperage setting is recommended.

    In addition to selecting the correct electrode and power source settings, it is essential to maintain the correct arc length and maintain a stable weld pool. When welding thicker metals, it may be necessary to use a weaving technique to ensure that the weld metal penetrates deep into the base metal. When welding stainless steel, it is important to keep the weld pool small to prevent the formation of cracks.

    Stick Welding Equipment:

    The equipment required for stick welding is relatively simple and inexpensive. It typically includes a power source, electrode holder, ground clamp, and welding helmet. The power source can be a transformer or an inverter, depending on the specific welding application. The electrode holder and ground clamp are used to connect the electrode and workpiece to the power source, while the welding helmet is used to protect the welder's eyes from the intense light generated by the welding arc.

    Conclusion:

    Stick welding, also known as Shielded Metal Arc Welding (SMAW), is a versatile and cost-effective welding process that can be used to weld a wide range of materials, including thicker metals and stainless steel. The process is easy to learn, and the equipment required is relatively simple and inexpensive. By selecting the correct electrode and adjusting the power source settings, welders can achieve high-quality welds with stick welding equipment.

    • Original price $103.99 - Original price $103.99
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      Stinger V Insulated Electrode Holder STV-002 Welding Stinger

      Stinger V
      Only 1 left!

      Stinger V Electrode Holder Made In USA Quality Pipeliners Choose Stinger V PATENTED   The "V" Is The ...

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      Original price $103.99 - Original price $103.99
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      T 300 Stinger Lincoln Electric Electrode Holder K909-6

      Lincoln Electric
      11 in stock

      The Lincoln® T300 electrode holder is a medium duty holder for 5/32 in. (4.0mm) diameter electrode and smaller. Rated 300 amps at 60% duty c...

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      Original price $69.99 - Original price $69.99
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      Current price $19.99
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      Lenco AF-25 300 Amp Welding Electrode Holder 01030

      Lenco
      4 in stock

      Upper and lower tongs are made from a high copper alloy for maximum conductivity and strength Top and bottom tip insulators are a molded fiberglass...

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      Original price $33.99
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    • Original price $69.99 - Original price $69.99
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      Tweco® Style Ground Clamp 600 amp

      Weldcote
      96 in stock

      Heavy duty copper alloy construction Large contact area for positive grounding Large hex screws for safe cable connections High strength spring fo...

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      Tweco® Style Ground Clamp 400 amp

      Weldcote
      95 in stock

      Heavy duty copper alloy construction Large contact area for positive grounding Large hex screws for safe cable connections High strength spring fo...

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      Lenco Duro Holder, 600 AMP

      Lenco
      87 in stock

      Postive grip jaws hold electrodes tight;No coil spring to lose tension;Safe, square guard protects hands from heat, prevents rolling and groundin...

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      STINGER V ELECTRODE HOLDER STV-001

      Stinger V
      Out of stock

      The STINGER V ELECTRODE HOLDER STV-001 is made in America, featuring durable, high-quality construction with a casted yellow brass and thick desi...

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    • Original price $69.99 - Original price $69.99
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      Rotary Ground Clamp

      Techniweld
      96 in stock

      600 Amp Rotary Ground Clamp

      Original price $69.99 - Original price $69.99
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      Lenco Lt-250 Md Twister Holder 01420

      Lenco
      97 in stock

      Twister Electrode Holders, 250A, Nylon/Glass, For 3/0 Cable, 3/16" Capacity, 8"L

      Original price $40.25 - Original price $40.25
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      Tweco® Style Ground Clamp 200 amp

      Weldcote
      99 in stock

      Heavy duty copper alloy construction Large contact area for positive grounding Large hex screws for safe cable connections High strength spring fo...

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      Original price $36.19 - Original price $36.19
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      Lenco DURO Model 300-i Electrode Holder 300 Amp 016300

      Lenco
      97 in stock

      Duro Holders, 300 A, For 2/0 Cable, 1/4 in Capacity, 11 5/8 in L

      Original price $51.68 - Original price $51.68
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      Lenco 016250 Duro 250-I

      Lenco
      99 in stock

      Lenco Duro 250-I Light Duty Electrode Holder; Electrode Capacity: 7/32 Inch; Cable Size: 1/0 AWG; Amperage Rating: 250A; Dimension: 9-1/2 Inch Le...

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    • Original price $47.94 - Original price $47.94
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      Lenco LT-400 Twister 01410

      Lenco
      99 in stock

      Twister Electrode Holders, 400 A, For 3/0 Cable, 1/4 in Capacity, 8 15/16 in L

      Original price $47.94 - Original price $47.94
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      Lenco LE-50 Holder 01360

      Lenco
      99 in stock

      LE AF/HT Electrode Holders, 500 A, For 4/0 Cable, 3/8 in Capacity, 10 1/2 in L

      Original price $43.07 - Original price $43.07
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      Lenco HT-35 Holder 01350

      Lenco
      99 in stock

      LE AF/HT Electrode Holders, 400 A, For 3/0 Cable, 1/4 in Capacity, 10 1/2 in L

      Original price $40.37 - Original price $40.37
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      Lenco HT-3 300 Amp Welding Electrode Holder 01340

      Lenco
      99 in stock

      LE AF/HT Electrode Holders, 350 A, For 2/0 Cable, 1/4 in Capacity, 10 1/2 in L

      Original price $36.30 - Original price $36.30
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      Lenco 01335 Insulator

      Lenco
      95 in stock

      Electrode Holder Parts for AF-3; HT-3; AF-35; HT-35; AF-50; HT-50

      Original price $3.22 - Original price $3.22
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      Lenco HT-25 300 Amp Welding Electrode Holder 01330

      Lenco
      99 in stock

      HT-25 model Durable tip insulators are molded from a high impact/high temperature fiberglass compound and will withstand intensive heat and impa...

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      Original price $30.93 - Original price $30.93
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    • Original price $24.86 - Original price $24.86
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      Lenco HT-2 250 Amp Welding Electrode Holder 01320

      Lenco
      99 in stock

      LE AF/HT Electrode Holders, 250 A, For 1/0 Cable, 5/32 in Capacity, 9 in L

      Original price $24.86 - Original price $24.86
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      Lenco LE AF/HT Electrode Holders, 400 Amp 3/0 Cable - 01050

      Lenco
      99 in stock

      Handles are molded from a durable glass filled nylon material with a good heat and impact resistance Oval-point screw cable connection is standard ...

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      Original price $40.37 - Original price $40.37
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      Lenco AF-3 350 Amp Welding Electrode Holder 01040

      Lenco
      99 in stock

      Upper and lower tongs are made from a high copper alloy for maximum conductivity and strength Top and bottom tip insulators are a molded fiberglass...

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      Original price $36.30 - Original price $36.30
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      Current price $36.30
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      Lenco Af-2 200 Amp Welding Electrode Holder 01020

      Lenco
      98 in stock

      LE AF/HT Electrode Holders, 250A, Nylon/Glass, For 1/0 Cable, 5/32" Cap., 8.25"L

      Original price $24.86 - Original price $24.86
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